基于物理信息引导的强化学习阵列涡流缺陷具身感控检测方法
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1.电子科技大学自动化工程学院成都611731; 2.中国石油塔里木油田分公司地面工程部库尔勒841000; 3.四川德源兴能科技股份有限公司成都610000; 4.四川安力新技术研究有限公司成都610400

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TH878TG115.28

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中央在川高校院所“聚源兴川”项目(2023ZHJY0003)、国家重点研发计划项目(2024YFC3014902)资助


Embodied sensing and control method for array eddy current defect detectionguided by physics-informed reinforcement learning
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1.School of Automation Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China; 2.Surface Engineering Department, PetroChina Tarim Oilfield Company, Korla 841000, China; 3.Sichuan Deyuan Xingneng Technology Co., Ltd., Chengdu 610000, China; 4.Sichuan Anli New Technology Research Co., Ltd., Chengdu 610400, China

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    摘要:

    针对导电金属构件阵列涡流检测中扫查一致性差、探头耦合不稳定、固定激励参数适应性不足及检测结果难以三维表达等问题,提出一种基于物理信息引导强化学习的阵列涡流缺陷具身感控检测方法。构建由双机械臂、红绿蓝-深度(red-green-blue depth,RGB-D)视觉、阵列涡流检测单元和数字孪生平台组成的自动检测系统,结合视觉三维重构、检测面分割、覆盖式轨迹规划和数字孪生验证,实现异形金属构件安全自动扫查。针对视觉粗引导下提离和姿态波动导致的耦合不稳定,提出基于软门控混合专家模型的电磁反馈位姿校正方法,实现探头位姿闭环补偿。进一步,将阵列激励参数优化建模为序贯决策问题,提出物理信息引导的优势行动者-评论家(physics-informed advantage actor-critic,Physics-A2C)方法,嵌入电磁孪生物理先验,实现多通道激励幅值与相位自适应调节;并结合扫查位姿与点云表面映射,实现视觉—电磁融合三维成像与定位。实验结果表明,所提方法在3类金属试件上的覆盖率达到96%以上,重叠率控制在5%以内;闭环校正后检测信号基线标准差降低80%以上,缺陷信噪比提升0.5~5.2 dB;激励自适应调控后,多类缺陷平均灵敏度提升率达到72.4%,可检测0.1 mm宽、1 mm深缺陷;平板与曲面试件的缺陷三维定位误差控制在毫米级。结果验证了所提具身感控方法在稳定扫查、灵敏度提升和三维空间表达方面的有效性。

    Abstract:

    To address poor scanning consistency, unstable probe coupling, insufficient adaptability of fixed excitation parameters, and difficulty in three-dimensional representation of detection results in array eddy current testing of conductive metal components, this paper proposes an embodied sensing and control method for array eddy current defect detection based on physics-informed reinforcement learning. An automatic inspection system composed of dual manipulators, red-green-blue depth (RGB-D) vision, an array eddy current testing unit, and a digital twin platform is constructed. Visual three-dimensional reconstruction, inspection surface segmentation, coverage path planning, and digital twin verification are combined to realize safe automatic scanning of irregular metal components. To address coupling instability caused by lift-off and posture fluctuations under vision-guided coarse scanning, an electromagnetic-feedback pose correction method based on a soft-gated mixture-of-experts model is proposed to realize closed-loop compensation of the probe pose. Furthermore, the optimization of array excitation parameters is formulated as a sequential decision-making problem, and a physics-informed advantage actor-critic (Physics-A2C) method is proposed. Electromagnetic-twin physical priors are embedded to achieve adaptive regulation of multi-channel excitation amplitudes and phases. Vision-electromagnetic fusion three-dimensional imaging and localization are further realized by combining the scanning pose sequence with the point-cloud surface mapping relationship. Experimental results show that the proposed method achieves coverage rates above 96% and overlap rates below 5% on three types of metal specimens. After closed-loop correction, the baseline standard deviation of detection signals is reduced by more than 80%, and the defect signal-to-noise ratio is improved by 0.5~5.2 dB. After adaptive excitation regulation, the average sensitivity improvement for multiple types of defects reaches 72.4%, enabling the detection of defects with a width of 0.1 mm and a depth of 1 mm. The three-dimensional localization errors of defects on flat and curved specimens are controlled at the millimeter level. The results verify the effectiveness of the proposed embodied sensing and control method in stable scanning, sensitivity enhancement, and three-dimensional spatial representation.

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任红江,刘志博,高斌,成海军,陆剑锋.基于物理信息引导的强化学习阵列涡流缺陷具身感控检测方法[J].仪器仪表学报,2026,47(8):317-332

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  • 在线发布日期: 2026-10-29
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