随钻声相控阵前视探测中发射换能器设计及实验
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1.电子科技大学自动化工程学院成都611731; 2.中海油田服务股份有限公司油田技术研究院廊坊065201

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TH76TE24

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国家自然科学基金企业创新发展联合基金重点支持项目(U25B20244)、新型油气勘探开发国家科技重大专项(2025ZD1403203)资助


Design and experiment of transmitting transducer for acoustic phased array look-ahead while drilling
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1.School of Automation Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China; 2.Welltech Institute of China Oilfield Services Limited, Langfang 065201, China

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    摘要:

    针对随钻声波相控阵前探系统中传统圆柱压电换能器径向-纵向耦合振动强、纵向寄生振动易激发沿钻铤传播的钻铤波、径向有效声能辐射不足,进而削弱相控阵聚焦效果和前探回波信噪比的问题,开展了径向优先振动发射换能器的设计、仿真与实验研究。首先推导径向极化圆柱压电换能器的径向——纵向耦合机电等效电路,揭示了耦合振动能量分配规律与纵向寄生振动抑制机理;据此提出压电陶瓷周向均等切割、填充缓冲材料并交替激励的新型结构,通过材料选型与参数优化确定PZT-5A为压电材料、6 mm厚环氧树脂-II为填充介质;构建钻铤-井孔-地层耦合有限元模型开展仿真,并制作样品完成实物测试。结果表明,新型随钻前探专用换能器在10~15 kHz工作频带内具备更高电声转换效率与井下环境适应性,发射电压响应(TVR)提升6.38%,径向位移峰值提高185.7%,导纳值达到了常规换能器的2.6倍,同时纵向位移峰值降低88%。这表明该结构能够显著降低钻铤波激发源强度并增强径向有效声辐射能力,可有效抑制纵向振动引发的钻铤波干扰,在10~15 kHz工作频带内具备更高电声转换效率与井下环境适应性。研究成果为高性能随钻声波前探相控阵系统研发提供核心器件支持。

    Abstract:

    To address the limitations of conventional cylindrical piezoelectric transducers in acoustic phased-array look-ahead while-drilling systems — including severe radial-longitudinal coupled vibration, parasitic longitudinal vibration that readily excites drill-collar waves propagating along the drill collar, and insufficient effective radial acoustic radiation, which further degrades the phased array focusing capability and the signal-to-noise ratio of look-ahead echo signals — this article conducts design, numerical simulation, and experimental research on transmitting transducers with dominant radial vibration. Firstly, the radial-longitudinal coupled electromechanical equivalent circuit of radially polarized cylindrical piezoelectric transducers is derived, which reveals the energy distribution law of coupled vibration and the suppression mechanism of parasitic longitudinal vibration. On this basis, a novel structure with circumferentially equally sliced piezoelectric ceramics, filled with buffer materials and adopting alternating excitation is proposed. Through material selection and parameter optimization, PZT-5A is selected as the piezoelectric material, and epoxy resin-II with a thickness of 6 mm is adopted as the filling medium. A finite element coupling model consisting of drill collar, borehole and formation is established for simulation analysis, and prototype samples are fabricated for physical tests. The test results demonstrate that the novel special transducer for while-drilling look-ahead detection achieves higher electro-acoustic conversion efficiency and better downhole environmental suitability within the operating frequency band of 10~15 kHz. Its transmitting voltage response (TVR) increases by 6.38%, the peak radial displacement rises by 185.7%, and the admittance value reaches 2.6 times that of conventional transducers, while the peak longitudinal displacement is reduced by 88%. These results verify that the proposed structure can remarkably weaken the excitation intensity of drill collar wave sources and enhance the effective radial acoustic radiation capacity, effectively suppressing drill collar wave interference induced by longitudinal vibration, and maintaining superior electro-acoustic conversion efficiency and downhole environmental suitability in the 10~15 kHz frequency range. The research outcomes provide core component support for the development of high-performance acoustic phased array look-ahead while-drilling systems.

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李志鹏,何函骋,罗博,刘西恩,张伟.随钻声相控阵前视探测中发射换能器设计及实验[J].仪器仪表学报,2026,47(8):49-63

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  • 在线发布日期: 2026-10-29
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