深地钻探装备电磁无损检测技术研究进展及展望
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1.中国石油大学(北京)机械与储运工程学院北京102249; 2.中国石油大学(北京)安全与海洋工程学院北京 102249; 3.国家市场监督管理总局重点实验室(油气生产装备质量检测与健康诊断)北京102249

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TH878

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国家重点研发项目(2024YFB3409303)资助


Research progress and prospects of electromagnetic nondestructive testing for deep-earth drilling equipment
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1.College of Mechanical and Transportation Engineering, China University of Petroleum Beijing, Beijing 102249, China; 2.College of Safety and Ocean Engineering, China University of Petroleum Beijing, Beijing 102249, China; 3.Key Laboratory of Oil and Gas Production Equipment Quality Inspection and Health Diagnosis, State Administration for Market Regulation, Beijing 102249, China

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    摘要:

    深地工程作为国家重大战略方向,钻探装备的结构健康是保障其安全运行的基础,无损检测是该领域的关键支撑技术。电磁无损检测凭借高效率、高灵敏度及缺陷参数可定量表征等优势,在金属结构缺陷检测中具有重要应用价值。深地钻探装备具有大型化和复杂化特征,检测环境严苛、被检结构多样,对电磁无损检测技术在精度、环境适应性及智能化水平等方面提出了更高要求。针对上述背景,系统梳理电磁无损检测技术的研究进展与发展趋势。首先,从电磁机理出发,围绕电磁感应、电磁扩散及多场耦合等理论基础,系统总结涡流检测、脉冲涡流检测、磁涡流检测、漏磁检测、交流电磁场检测及电磁超声典型方法的工作原理和适用范围,明确不同技术在导电材料、铁磁材料及复杂结构中的应用边界与优势;其次,结合深地钻探工程中高温高压、厚壁结构、多层介质及强噪声干扰等复杂工况,分析当前电磁检测技术在可靠性与自动化方面的关键瓶颈;最后,面向深地钻探装备的检测需求,从先进传感、新型激励和智能反演角度展望未来发展方向,并引入具身智能理念,构建“感知-决策-执行-优化”多环节协同的闭环检测模式。本研究可为电磁检测技术在深地钻探工程中的应用提供系统性技术范式与发展路径支撑。

    Abstract:

    Deep-earth engineering is a strategic national priority, and the structural integrity of drilling equipment is essential for safe operation. As a key enabling technology, electromagnetic nondestructive testing has attracted significant attention owing to its high efficiency, high sensitivity, and capability for quantitative defect characterization. However, the large-scale and complex structures of deep-earth drilling equipment, together with harsh operating conditions, impose stringent requirements on detection accuracy, environmental adaptability, and intelligence inspection. This article reviews the research progress and development trends of electromagnetic testing technologies. Based on the fundamental mechanisms of electromagnetic induction, electromagnetic diffusion, and multiphysics coupling, the principles, applications, advantages, and limitations of eddy current testing, pulsed eddy current testing, magnetic eddy current testing, magnetic flux leakage testing, alternating current field measurement, and electromagnetic acoustic testing are summarized. The key challenges associated with reliability and automation under high-temperature, high-pressure, thick-walled, multilayer, and high-noise conditions are further discussed. Finally, future research directions are highlighted from the perspectives of advanced sensing, novel excitation methods, and intelligent inversion, and a closed-loop inspection framework integrating perception, decision-making, execution, and optimization is proposed. This review provides a systematic reference for the application and development of electromagnetic testing technologies in deep-earth drilling engineering.

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肖经康,张凤丽,王金江,牛晋杰,孙雪皓.深地钻探装备电磁无损检测技术研究进展及展望[J].仪器仪表学报,2026,47(8):3-18

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  • 在线发布日期: 2026-10-29
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