基于物理引导多尺度残差网络的多层管柱脉冲涡流壁厚反演方法研究
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电子科技大学自动化工程学院成都611731

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TH878

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国家自然科学基金企业创新发展联合基金重点支持项目(U25B20244)、新型油气勘探开发国家科技重大专项项目(2025ZD1403203)资助


Research on pulsed eddy current wall thickness inversion method for multi-layer tubulars based on physics-guided multi-scale residual network
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School of Automation Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China

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    摘要:

    多层铁磁管柱脉冲涡流检测中,层间强电磁耦合与深层响应扩散衰减并存,使各层壁厚定量解耦成为典型的非线性病态逆问题。针对传统数据驱动方法物理约束不足、样本依赖性强和泛化能力有限等问题,提出一种基于物理引导多尺度残差网络的多层管柱脉冲涡流壁厚反演方法。首先,建立多层管柱脉冲涡流的截断区域本征函数展开半解析正演模型,实现有限长轴对称电磁边界问题的快速求解与响应计算,并构建对数域灵敏度矩阵与相对贡献度指标。在此基础上,引入灵敏度梯度方向与通道互补性分析,揭示各层壁厚敏感性由内层向外层迁移的时域演化规律,从而为多时间通道特征提取和长短线圈信息联合观测提供物理依据。然后,构建以多尺度一维卷积为主体的深度残差网络,在输入端融合长短线圈互补信息并嵌入物理先验。同时,特征端和损失端分别引入阶段注意力聚合机制和物理一致性约束,引导网络学习符合电磁响应机理的壁厚映射关系。最后,基于半解析正演模型与COMSOL仿真构建的混合数据集开展训练与验证,并通过3层铁磁管柱试件进行实测实验。结果表明,所提方法在仿真测试集上的3层平均绝对误差为0.150 mm,R2达到0.995 6,在完整壁厚实测条件下的平均绝对误差为0.251 2 mm,能够较好地反映多层管柱壁厚变化规律。

    Abstract:

    In pulsed eddy current testing of multi-layer ferromagnetic tubulars, strong interlayer electromagnetic coupling and deep layer diffusion attenuation coexist, making the quantitative decoupling of wall thicknesses in different layers a typical nonlinear ill-posed inverse problem. To address the limitations of traditional data-driven methods, including insufficient physical constraints, strong sample dependence, and limited generalization ability, a pulsed eddy current wall thickness inversion method for multi-layer tubulars based on a physics-guided multi-scale residual network is proposed. First, a semi-analytical forward model for pulsed eddy current testing of multi-layer tubulars is established based on the truncated region eigenfunction expansion method, enabling fast solution and response calculation for finite-length axisymmetric electromagnetic boundary problems. A logarithmic-domain sensitivity matrix and relative contribution indices are then constructed. On this basis, sensitivity-gradient direction and channel-complementarity analyses are introduced to reveal the time-domain evolution law in which the wall-thickness sensitivity of different layers migrates from the inner layer to the outer layer, thereby providing a physical basis for multi time channel feature extraction and joint observation using long coil and short coil information. Next, a deep residual network centered on multi-scale one-dimensional (1D) convolutions is constructed, fusing the complementary information from long and short coils and embedding physical priors at the input stage. Meanwhile, a stage attention aggregation mechanism and a physical consistency constraint are introduced at the feature and loss stages, respectively, guiding the network to learn a wall thickness mapping relationship that complies with the underlying electromagnetic response mechanism. Finally, a hybrid dataset constructed using the semi-analytical forward model and COMSOL simulations is used for training and validation, followed by experimental verification is carried out on three-layer ferromagnetic tubular specimens. The results demonstrate that the proposed method achieves a three-layer average mean absolute error of 0.150 mm and an R2 of 0.995 6 on the simulation test set. Under the measured condition of intact wall thickness, the average mean absolute error is 0.251 2 mm, indicating that the proposed method can effectively characterize the variation law of wall thickness in multi-layer tubulars.

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刘家诚,师奕兵,罗斌,张伟.基于物理引导多尺度残差网络的多层管柱脉冲涡流壁厚反演方法研究[J].仪器仪表学报,2026,47(8):89-104

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  • 在线发布日期: 2026-10-29
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