物理引导轻量化视觉网络及其在抽油机示功图识别中的应用
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1.西安建筑科技大学机电工程学院西安710055; 2.西安建筑科技大学理学院西安710055

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TH17

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Physics-informed lightweight visual network and its application in dynamometer card recognition for beam pumping units
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1.School of Mechanical and Electrical Engineering, Xi′an University of Architecture and Technology, Xi′an 710055, China; 2.School of Science, Xi′an University of Architecture and Technology, Xi′an 710055, China

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    摘要:

    游梁式抽油机示功图的人工解译效率低,难以定量刻画工况演化;传统数据驱动模型虽识别精度高,却存在物理可解释性弱与边缘部署困难的固有局限。针对上述挑战,故提出一种物理引导的轻量化时空视觉感知模型,实现低产油井供液能力的高效、可解释、可部署智能识别。首先,将悬点位移-载荷时序信号转换为规范化灰度图像,结合波动方程仿真与迭代智能标注,构建面向低产油井的专用示功图图像数据集Low-YieldD。在此基础上,设计“时序预测-空间识别”级联架构:通过双流耦合LSTM网络建模示功图序列的动态演变趋势,实现对未来工况的精准预测;创新性地提出物理信息空间注意力(PISA)机制,将“液击延迟”机理编码为可微分高斯空间掩码,引导轻量化卷积神经网络聚焦于卸载区等关键图像区域,使视觉特征提取过程具备物理可解释性。实验结果表明,该模型参数量仅为标准AlexNet的1.3%,在供液能力图像识别任务中准确率达99.1%,物理合理性得分(0.93)显著优于MobileNetV2等主流轻量化网络。工业部署验证显示,系统响应延迟缩短87.5%,月度无效抽油降低59.7%,吨液耗电减少22.0%,综合能效与运维效率均获显著提升。该研究为工业设备视觉检测提供了一种融合物理机理与轻量化深度学习的可行路径,兼具高精度、强可解释性与边缘部署适应性。

    Abstract:

    Manual interpretation of dynamometer cards for beam pumping units suffers from low efficiency and difficulty in quantitatively characterizing the evolution of operational conditions. Although traditional data-driven models have achieved high recognition accuracy, they inherently face challenges such as weak physical interpretability and difficulties in edge deployment. To address these issues, this paper proposes a physics-informed lightweight spatiotemporal visual perception model for efficient, interpretable, and deployable intelligent recognition of liquid supply capacity in low-yield oil wells. First, the time-series signals of suspension point displacement and load are converted into normalized grayscale images. Combined with wave equation simulation and iterative intelligent annotation, a dedicated dynamometer card image dataset, Low-YieldD, is constructed for low-yield oil wells. On this basis, a cascaded "temporal forecasting–spatial recognition" architecture is designed. A dual-stream coupled LSTM network models the dynamic evolution trends of dynamometer card sequences to achieve accurate prediction of future operating conditions. Innovatively, a physics-informed spatial attention (PISA) mechanism is proposed. This mechanism encodes the "fluid pound delay" mechanism into a differentiable Gaussian spatial mask, guiding the lightweight convolutional neural network to focus on critical regions such as the unloading zone, thereby endowing the visual feature extraction process with explicit physical interpretability. Experimental results show that the proposed model has only about 1.3% of the parameters of standard AlexNet, yet achieves 99.1% accuracy in liquid supply capacity image recognition, with a physical plausibility score of 0.93, significantly outperforming mainstream lightweight networks such as MobileNetV2. Industrial deployment validation demonstrates that system response delay is reduced by 87.5%, monthly ineffective pumping is decreased by 59.7%, and electricity consumption per ton of liquid is lowered by 22.0%, achieving substantial improvements in both energy efficiency and operational maintenance efficiency. This study provides a feasible pathway for industrial equipment visual inspection that integrates physical mechanisms with lightweight deep learning, offering high accuracy, strong interpretability, and edge deployment adaptability.

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刘沛津,孙昱.物理引导轻量化视觉网络及其在抽油机示功图识别中的应用[J].仪器仪表学报,2026,47(3):197-211

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  • 在线发布日期: 2026-05-22
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