基于超声尾波干涉的螺栓轴向应力测量方法
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重庆大学机械与运载工程学院重庆400030

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TH73

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国家自然科学基金(52275518)项目资助


Bolt axial stress measurement method based on ultrasonic coda wave interferometry
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College of Mechanical and Vehicle Engineering, Chongqing University, Chongqing 400030, China

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    摘要:

    针对高强度短螺栓轴向应力超声测量技术中存在的声程受限、声时差提取精度不足等问题,提出了一种基于超声尾波干涉的螺栓轴向应力测量方法。构建了基于尾波声时差的螺栓轴向应力测量模型,通过延长等效声程提高声时差对应力的敏感性。为有效抑制尾波干涉导致的声时差测量误差,基于线性插值误差模型,提出了一种以最小化最大误差为目标的自适应阈值提取算法,从而有效提高声时差测量精度。通过有限元仿真验证了螺栓内部尾波的形成机理及其传播规律,仿真结果与理论分析一致,为尾波干涉测量模型提供了可靠的机理支撑。搭建了螺栓轴向应力超声测量试验平台,使用所提方法与传统超声波测量法对多组不同材料和规格的螺栓进行了对比标定与测量试验。结果表明,所提出的尾波自适应阈值法在全应力区间均可表现出更优的线性拟合精度,低应力段阶梯畸变基本消除,测量稳定性显著提升。应用于高强度短螺栓应力测量时,该方法的平均测量误差在5%以内,相较于传统方法(平均测量误差约为8%~10%)精度提升明显。该方法仅需采用单接触式纵波探头即可实现螺栓轴向应力的高精度测量,避免了额外传感器配置与复杂实验条件,具有良好的工程应用价值。

    Abstract:

    Aiming at the issues of limited acoustic path and insufficient accuracy in acoustic time-difference extraction in ultrasonic measurement of axial stress for high-strength short bolts, this paper proposes a bolt axial stress measurement method based on ultrasonic coda wave interferometry. An axial stress measurement model for bolts based on coda wave acoustic time difference is established, which enhances the stress sensitivity of the time difference by extending the equivalent acoustic path length. To effectively suppress measurement errors induced by coda wave interferometry, an adaptive threshold extraction algorithm was proposed based on a linear interpolation error model. With the objective of minimizing the maximum error and thereby substantially improving the accuracy of acoustic time difference estimation. The formation and propagation of internal coda waves in bolts are investigated via finite element simulations, and the results agree well with the theoretical analysis, thereby supporting the coda wave interferometry-based measurement model. An ultrasonic experimental platform for bolt axial stress measurement was constructed, and comparative calibration tests were performed on multiple sets of bolts with different materials and specifications using both the proposed method and the conventional ultrasonic measurement method. The results show that the proposed coda wave adaptive threshold method exhibits better linear fitting accuracy in the entire stress range, with step-like distortion in the low stress regime essentially eliminated and measurement stability significantly improved. When applied to high-strength short bolts, the proposed method achieves an average measurement error within 5%, representing a clear improvement compared with traditional methods (with an average error of approximately 8% to 10%). This method enables high-accuracy measurement of bolt axial stress using only a single contact longitudinal wave transducer, avoiding additional sensor configurations and complex experimental conditions, and thus offering strong engineering applicability.

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刘俊磊,陈平,孟令辰,龙潜,尹爱军.基于超声尾波干涉的螺栓轴向应力测量方法[J].仪器仪表学报,2026,47(3):245-255

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  • 在线发布日期: 2026-05-22
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