涡轮叶片CBCT散射与硬化伪影协同校正方法
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1.南昌航空大学无损检测技术教育部重点实验室南昌330063; 2.中国特种设备检测研究院北京100029

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TN911.73TH744

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国家自然科学基金(62161030)资助


Synergistic decoupling method for scatter and hardening artifacts in CBCT of turbine blades
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1.Key Laboratory of Nondestructive Testing Technology (Ministry of Education), Nanchang Hangkong University, Nanchang 330063, China; 2.China Special Equipment Inspection and Research Institute, Beijing 100029, China

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    摘要:

    针对锥束CT成像中散射和射束硬化叠加导致图像对比度降低、灰度失真及微缺陷易漏检的问题,提出了一种考虑散射效应的X射线多色衰减校正模型,用于航空发动机涡轮叶片工业CT缺陷检测。该模型由散射项与硬化衰减项串联协同组成,散射项是使用斜光栅板对涡轮叶片进行两次扫描,采用内外散射场分离与双三次插值、角度样条插值等手段重建全角度散射分布,得到近似无散射的等效投影;硬化衰减项采用以投影灰度为自变量的指数型硬化曲线, 结合穿透厚度先验信息推导加权补偿表达式,引入灰度权衡因子的加权射束硬化校正方法。考虑到CT成像中散射与硬化是相互作用的,进一步将散射抑制与硬化校正结果统一到穿透厚度与曝光强度的映射框架中,得到穿透厚度与曝光强度串联的协同校正模型,可同步抑制散射伪影与杯状伪影。经过实验结果表明,在450 kV的CBCT系统上,所提方法使涡轮叶片重建图像的信噪比、对比噪声比和平均梯度分别提升42.75%、75.92%和181.25%,优于仅采用散射校正算法或硬化校正算法,在缺陷测量能力上,人工设计0.3 mm气膜孔微缺陷深度测量精度达到0.28±0.008 mm,与商业软件相比,平均绝对误差和相对误差均值分别降低 32.5%和 2.2%。验证了该方法对真实涡轮叶片工业CT成像散射和硬化伪影的校正能力。

    Abstract:

    An X-ray polychromatic attenuation correction model that explicitly accounts for scatter is proposed for industrial CT defect inspection of aero-engine turbine blades to address the superimposed scatter and beam hardening in cone-beam CT, which cause reduced image contrast, grayscale distortion, and missed detection of micro-defects. The model is constructed as a cascaded cooperative combination of a scatter term and a hardening attenuation term. In the scatter term, a tilted grating plate is used to scan the turbine blade twice, allowing internal and external scatter fields to be separated. Full-angle scatter distributions are reconstructed using bicubic interpolation and angular spline interpolation to obtain effective projections that approximate scatter-free conditions. In the hardening attenuation term, an exponential hardening curve with projection grayscale as the independent variable is employed, and a weighted beam hardening correction method is developed by deriving a compensation expression based on prior penetration-thickness information and introducing a grayscale trade-off factor. Considering that scatter and hardening are mutually coupled in CT imaging, the results of scatter suppression and beam hardening correction are further unified within a mapping framework between penetration thickness and exposure intensity, yielding a cascaded cooperative correction model that simultaneously suppresses scatter artifacts and cupping artifacts. Experimental results on a 450 kV CBCT system demonstrate that the proposed method increases the signal-to-noise ratio, contrast-to-noise ratio, and average gradient of turbine-blade reconstructions by 42.75%, 75.92%, and 181.25%, respectively, outperforming schemes that apply only scatter correction or only beam hardening correction. For an artificial 0.3 mm film-cooling-hole micro-defect, the depth measurement accuracy reaches 0.28±0.008 mm, and the mean absolute error and mean relative error are reduced by 32.5% and 2.2%, respectively, compared with commercial software, confirming the effectiveness of the method in correcting scatter and beam hardening artifacts in real turbine-blade industrial CT imaging.

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熊璐琛,龚欣,潘强华,陈曦,邬冠华.涡轮叶片CBCT散射与硬化伪影协同校正方法[J].仪器仪表学报,2025,46(11):260-269

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  • 在线发布日期: 2026-02-09
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