基于 HC-NPE-FDCVA 的直拉硅单晶生长过程状态监测方法
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西安理工大学自动化与信息工程学院西安710048

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TH165TP273

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国家自然科学基金重大项目(62127809)资助


State monitoring of the Czochralski silicon single-crystal growth process based on HC-NPE-FDCVA
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College of Automation and Information Engineering, Xi′an University of Technology, Xi′an 710048, China

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    摘要:

    直拉硅单晶生长过程具有强耦合、动态和非线性特征。生产过程中微弱数据异常与参数波动不易识别,但可能逐步累积并影响晶体直径稳定性与品质。针对这一问题,提出一种融合特征增强与判别优化机制的过程监测方法—混合余弦-邻域保持嵌入-Fisher判别准则的典型变量分析方法(HC-NPE-FDCVA)。该方法采用“特征提取—动态建模—状态判别”的递进式建模思路。首先,针对硅单晶生长过程高维、非线性及多模态数据特征,引入混合余弦-邻域保持嵌入(HC-NPE)算法,通过融合余弦距离与欧氏邻域结构信息,对原始过程变量进行非线性特征提取与降维表示,在保持局部流形结构的同时增强对微弱异常模式的表达能力。随后,在降维特征空间中引入基于Fisher判别准则的典型变量分析方法(FDCVA),通过构建具有判别能力的动态状态子空间,实现对正常运行状态与异常状态差异信息的有效分离,从而强化异常相关特征在状态空间中的可辨识性。在此基础上建立在线过程监测模型,并利用T2统计量与Q统计量构建监测指标,实现对硅单晶生长过程运行状态的实时评估与异常识别。实验结果表明,所提出方法在保持较高异常检测灵敏度的同时有效降低了误报率,能够在复杂非线性工业过程中更有效地表征异常演化特征,为直拉硅单晶生产过程的稳定运行与质量控制提供了一种可行的过程监测技术路径。

    Abstract:

    The Czochralski silicon single-crystal growth process exhibits strong coupling, dynamic behavior, and pronounced nonlinearity. In production, weak anomalies and slight process parameter fluctuations are often difficult to detect in time, yet they may gradually accumulate and affect the stability of crystal diameter and product quality. To address this issue, a process monitoring method integrating feature enhancement and discriminant optimization, termed hybrid cosine-neighborhood preserving embedding with Fisher discriminant canonical variate analysis(HC-NPE-FDCVA), is proposed. The method follows a progressive modeling framework consisting of feature extraction, dynamic modeling, and state discrimination. First, considering the high-dimensional, nonlinear, and multimodal characteristics of the process data, the hybrid cosine-neighborhood preserving embedding(HC-NPE) algorithm is introduced for nonlinear feature extraction and dimensionality reduction. By combining cosine distance with Euclidean neighborhood structure information, the algorithm preserves the local manifold structure of the original data while enhancing the representation of weak abnormal patterns. Subsequently, Fisher discriminant canonical variate analysis(FDCVA) is applied in the reduced feature space. By constructing a discriminative dynamic state subspace based on the Fisher criterion, differences between normal operating states and abnormal conditions are effectively separated, thereby improving the distinguishability of anomaly-related features in the state space. On this basis, an online process monitoring model is established. Monitoring indices are constructed using the T2 and Q statistics, enabling real-time evaluation and anomaly identification for the silicon single-crystal growth process. Experimental results demonstrate that the proposed method maintains high anomaly detection sensitivity while effectively reducing the false alarm rate. It can more effectively characterize the evolution of abnormal behaviors in complex nonlinear industrial processes, providing a feasible monitoring approach for the stable operation and quality control of Czochralski silicon single-crystal growth processes.

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黄伟超,杨可欣,刘丁.基于 HC-NPE-FDCVA 的直拉硅单晶生长过程状态监测方法[J].仪器仪表学报,2026,47(3):360-371

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  • 在线发布日期: 2026-05-22
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