双断点电器触头三维运动轨迹测量方法与可视化分析
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福州大学电气工程与自动化学院福州350108

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TM506TH89

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D motion trajectory measurement method and visualization analysis for double-break contacts of electrical apparatus
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College of Electrical Engineering and Automation, Fuzhou University, Fuzhou 350108, China

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    摘要:

    双断点电器广泛应用于电力、工业控制与新能源等领域,其触头运动过程及同步性是影响电气寿命、分断能力及运行可靠性的关键。针对这类电器触头在运动过程中易发生偏移导致运动轨迹难以准确检测的问题,提出了一种基于虚拟双目视觉的双断点电器触头运动检测方法,并实现其运动过程的可视化分析。利用单台高速摄像机及双平面镜构建三维测试系统,在两触头上分别布置标记点,采集闭合和分断过程中的运动图像。并设计了一种图像处理算法,实现标记点的自动识别和提取,通过三维重建技术还原其空间运动轨迹,形成表征双触头运动的特性曲线。实验验证结果表明,该测试系统最大误差不超过4.28%,平均误差为1.26%。针对某型号双断点高压直流继电器闭合和分断过程的测试分析显示,闭合过程两触头沿主运动方向产生一定的位移差和时间差;分断后两触头未完全返回闭合状态的初始位置。此外,两个触头在其他方向上也存在位移偏差,表明双触头在动作过程中存在动态差异性和明显的不同步现象。通过可视化分析,可清晰呈现双断点电器触头内部运动偏移状态,验证了基于虚拟双目视觉的双断点检测方法能够在非接触条件下,实现双触头的三维运动轨迹的精确测量与可视化。

    Abstract:

    Double-break electrical apparatuses are widely used in the fields such as power system, industrial control, and new energy, etc. The motion process and the synchronization of contacts are key factors that affect the electrical life, breaking capability, and operational reliability. Such electrical contacts are prone to positional deviation during motion, making their motion trajectories difficult to measure accurately. To address those issues, A virtual binocular-vision–based approach is proposed to detect the motion of double-break electrical contacts and to enable visual analysis of their motion process. A three-dimensional testing system was developed using a single high-speed camera and two plane mirrors. Markers were placed on each contact to capture motion images during the closing and opening processes. An image processing algorithm was designed to automatically identify and extract the markers. Three-dimensional reconstruction was then used to reconstruct the spatial motion trajectories, generating characteristic curves representing the motion of the dual-contact apparatus. Experimental validation of the test system revealed that the proposed method can achieve a maximum error of 4.28%, with an average error of 1.26%. Testing of the closing and opening processes of a dual-breakpoint high-voltage DC relay revealed that during the closing process, the two contacts experience a certain displacement and time difference along the main motion direction; after opening, the two contacts do not return to their closed positions. Furthermore, displacement deviations between the two contacts are also observed in other directions, indicating dynamic differences and significant asynchrony during the dual-contact motion. Through visual analysis, the internal motion offset state of the double-breakpoint electrical contacts can be clearly presented. This shows that the double-breakpoint detection method based on virtual binocular vision can achieve accurate measurement and visual analysis of the three-dimensional motion trajectory of the two contacts under non-contact conditions.

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邓传传,刘向军.双断点电器触头三维运动轨迹测量方法与可视化分析[J].仪器仪表学报,2025,46(11):52-61

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  • 在线发布日期: 2026-02-09
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