基于电涡流传感与峰值检测的补偿链在线测长方法
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1.南通大学机械工程学院南通226019; 2.南京航空航天大学深圳研究院深圳518000

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TP273TH711

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广东省基础与应用基础研究项目(2023A1515010773) 资助


Online length measurement method for compensation chains via eddy current sensing and peak detection
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1.School of Mechanical Engineering, Nantong University, Nantong 226019, China; 2.Shenzhen Research Institute, Nanjing University of Aeronautics and Astronautics, Shenzhen 518000, China

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    摘要:

    针对电梯补偿链定长生产过程中传统接触式测长方法测量时存在打滑导致精度不足,以及现有线链材料的非接触式测长方法因补偿链外部包塑层平整度与反射率低、特征少而难以适用等问题,研制了一种基于电涡流传感与峰值检测的补偿链在线测长装置。首先,根据补偿链链接结构得到长度公式并进行不确定度计算,分析了通过统计补偿链链环个数进行间接测长的测量方法的可行性。其次,根据补偿链内部铁环的交叉链接的特性,利用当铁环移动经过电涡流位移传感器时与传感器探头间距离变化而形成类正弦信号的特点,建立信号中波峰数量与实际链环个数的对应关系。然后,构建了采集信号的一维卡尔曼滤波模型,并提出了基于滑动窗口的在线峰值检测算法,在有限硬件资源下实现了对链环信号中波峰数量的准确在线检测。最后,搭建补偿链测长装置,并利用双气缸压紧机构和滚轮传送装置等方式降低了机械振动对采集信号的干扰,实现了对多类型和尺寸补偿链的稳定测长。基于所研电梯补偿链在线测长装置开展实验,结果表明:在实际产线中,当链条以0.5~1.0 m/s的速度运行时,测长装置可适配多种类型和尺寸的补偿链的长度测量且最大相对误差不超过5‰,验证了测长方法的可行性以及装置具有良好的测量稳定性和准确性。

    Abstract:

    Traditional contact-based length measurement methods for elevator compensation chains suffer from inaccuracies caused by slippage during fixed-length production. Furthermore, existing non-contact methods are unsuitable for these chains due to the low flatness, poor reflectivity, and lack of distinctive features on their plastic coating. To solve these problems, this study developed a non-contact online length measurement device for compensation chains based on eddy current sensing and a sliding-window peak detection algorithm. First, the length calculation formula was derived from the chain′s link structure, and its measurement uncertainty was analyzed to confirm the feasibility of the indirect measurement method based on counting links. Second, based on the cross-linked structure of the internal iron rings, a quasi-sinusoidal signal is formed by the variation in distance between the iron rings and the sensor probe as the rings pass an eddy current displacement sensor. The correspondence was established between the number of peaks in this signal and the actual number of chain links. Third, a one-dimensional Kalman filter was used to process the acquired signal. An online peak detection algorithm based on a sliding window was proposed, which accurately identifies the number of peaks in real-time under limited hardware resources. Finally, the measurement device was constructed. It employs a dual-cylinder clamping mechanism and a roller conveyor to reduce the interference of mechanical vibration on the acquired signal, achieving stable length measurement for various types and sizes of compensation chains. Experiments conducted on an actual production line showed that when the chain speed is between 0.5 and 1.0 m/s, the device can measure different types and sizes of chains with a maximum relative error not exceeding 5‰. This result verifies the feasibility of the method and the good stability and accuracy of the device.

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邢强,宋坤,王泽斌,张小萍,王周义.基于电涡流传感与峰值检测的补偿链在线测长方法[J].仪器仪表学报,2025,46(11):286-297

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  • 在线发布日期: 2026-02-09
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