正交远心机器视觉测量方法及其系统与应用
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南京工程学院机械工程学院南京211167

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TH124

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国家自然科学基金项目(52405550)、江苏高校自然科学研究重大项目(23KJA460009)、江苏省研究生科研与实践创新计划项目(SJCX25_1265)资助


Orthogonal telecentric machine vision measurement method and its system and application
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School of Mechanical Engineering, Nanjing Institute of Technology, Nanjing 211167, China

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    摘要:

    针对相对较大尺寸零件机器视觉高精度测量需求,采用单目远心视觉系统测量存在范围小,采用平行远心视觉系统测量则可能存在镜头位置干涉的问题,为此提出了一种正交远心机器视觉测量方法及其系统。首先,建立了正交远心视觉测量系统,阐明了正交远心视觉测量系统的构成原理与工作流程。然后,研究了正交远心视觉测量系统的标定方法,其核心是在单目远心成像模型中引入镜像坐标变换数学模型,以及通过标定件统一无公共视野的两套远心系统的坐标系。接着,研究了正交远心视觉测量系统的关键算法,包括基于多邻接像素梯度的图像质量评价、基于图像梯度信息与坐标线性优化的角点两步定位、亚像素边缘检测、基于骨架提取和深度优先搜索策略的测点自动识别与定位等。最后,分别通过实验研究和建立综合误差模型,验证了所提出系统的测量精度,分析了影响系统测量精度的重要因素。实验结果表明,在0级标准量块测量中绝对误差不超过0.012 mm,在玻璃瓶模具瓶口处尺寸测量中最大绝对误差、最小绝对误差以及均方根误差分别为0.035、0.002和0.014 mm。所提出的正交远心视觉测量系统其结果具有精确性和一致性,能够实现相对较大尺寸零件的高精度测量。

    Abstract:

    To address the demand for high-precision machine vision measurement of the relatively large-sized parts, monocular telecentric systems suffer from a limited measurement range, while parallel telecentric systems risk lens interference. This paper therefore proposes an orthogonal telecentric machine vision measurement method and system. Firstly, the orthogonal telecentric system is established, with a detailed explanation of its composition principle and workflow. Subsequently, the calibration method for this system is investigated, introducing a mirror coordinate transformation model into the monocular telecentric imaging model and unifying the coordinate systems of the two non-overlapping-field-of-view telecentric systems using a calibration artifact. Next, key algorithms for the system are studied, including image quality evaluation based on multi adjacent pixel gradients, two-step corner localization based on image gradient information and coordinate linear optimization, sub-pixel edge detection, and automatic measurement point recognition and localization based on skeleton extraction and depth first search strategy. Finally, experimental studies and a comprehensive error model are employed to verify the system′s measurement accuracy and analyze key influencing factors. Experimental results show that the absolute error does not exceed 0.012 mm when measuring Grade 0 gauge blocks. For glass mold bottleneck dimension measurements, the maximum absolute error, minimum absolute error, and root mean square error (RMSE) are 0.035, 0.002, and 0.014 mm, respectively. The proposed orthogonal telecentric system demonstrates high measurement accuracy and consistency, enabling high-precision measurement of the relatively large-sized parts.

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郝飞,焦云东,孙佳浩,徐鸿蒙,孟超.正交远心机器视觉测量方法及其系统与应用[J].仪器仪表学报,2025,46(9):125-133

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  • 在线发布日期: 2025-12-22
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