基于Mann-Kendall自适应阈值和比例拟合补偿浮选泡沫层厚度测量方法
DOI:
CSTR:
作者:
作者单位:

湖南大学电气与信息工程学院长沙410082

作者简介:

通讯作者:

中图分类号:

TH816

基金项目:

国家重点研发计划(2021YFC2902700,2021YFC2902701)项目资助


A Mann-Kendall adaptive threshold and proportional-fitting-based measurement method for flotation froth layer thickness
Author:
Affiliation:

College of Electrical and Information Engineering, Hunan University, Changsha 410082, China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对现有浮选泡沫层厚度检测精度不高、分界面判定误差大、对复杂工况适应性差等问题,提出了一种基于Mann-Kendall自适应阈值和比例拟合补偿的浮选泡沫层厚度检测方法。首先,建立工业浮选过程泡沫层厚度检测电导率模型,分析矿浆层与泡沫层在电导率特性上的差异;其次,提出基于Mann-Kendall的趋势检验方法,通过判断整体电压序列的单调趋势识别是否存在泡沫层,并结合矿浆层与泡沫层在分界面处测量电压的差异,基于拉依达准则构建出适应不同工况的自适应阈值,实现分界面位置的准确判定;最后,根据泡沫层气含率与电导率的关系建立分界面等效电阻模型,提出基于矿浆层与泡沫层比例系数的泡沫厚度补偿算法,修正由工况扰动和泡沫不均匀性引起的测量偏差,据此实现浮选泡沫层厚度的准确测量。仿真和实测实验结果表明:Mann-Kendall自适应阈值法在不同浮选工况下均能准确识别矿浆层与泡沫层分界面的位置,且相较于现有方法,提出的基于矿浆层比例系数拟合法能更好对整体泡沫层厚度进行拟合、具有更高的测量准确度,厚度补偿的绝对误差在5 mm以内,最终浮选泡沫层厚度实测误差在±1 cm范围,满足浮选过程工业现场的泡沫层厚度测量要求,为浮选过程的实时监测与自动控制提供准确可靠的技术支撑。

    Abstract:

    To address the issues of low detection accuracy in existing flotation foam-layer thickness measurement, large errors in interface determination, and poor adaptability to complex operating conditions, this paper proposes a thickness-detection method for flotation foam layers based on a Mann-Kendall adaptive threshold and proportional-fitting compensation. Firstly, an electrical conductivity model for industrial flotation processes is established, and the differences in conductivity characteristics between the pulp layer and the foam layer are analyzed. Secondly, a trend-testing method based on the Mann-Kendall statistic is introduced. By assessing the monotonic trend of the overall voltage sequence, the presence of a foam layer is identified. Combined with the voltage difference at the pulp-foam interface, an adaptive threshold suitable for various operating conditions is constructed based on the Pauta criterion to accurately determine the interface position. Finally, an equivalent-resistance model of the interface is established according to the relationship between gas holdup and foam-layer conductivity. A foam-thickness compensation algorithm based on the proportional coefficient between the pulp layer and the foam layer is proposed to correct measurement deviations caused by operating-condition disturbances and foam nonuniformity, thereby enabling accurate measurement of flotation foam-layer thickness. Simulation and field-measurement results show that the Mann-Kendall adaptive-threshold method can accurately identify the pulp-foam interface under different flotation conditions. Compared with existing methods, the proposed proportional-coefficient fitting approach provides better overall foam-layer thickness estimation with higher measurement accuracy. The absolute error of thickness compensation is within 5 mm, and the actual measurement error of the final flotation foam layer thickness is within ±1 cm, which meets the requirements for measuring the foam layer thickness in the industrial field of the flotation process and provides accurate and reliable technical support for the real -time monitoring and automatic control of the flotation process.

    参考文献
    相似文献
    引证文献
引用本文

胡爽,高云鹏,王俊霖,谢琴,杨唐胜.基于Mann-Kendall自适应阈值和比例拟合补偿浮选泡沫层厚度测量方法[J].仪器仪表学报,2025,46(10):120-129

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-01-13
  • 出版日期:
文章二维码