基于模糊综合评价的混合信号芯片测试项优化
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1.电子科技大学自动化学院成都611731; 2.电子科技大学(深圳)高等研究院深圳518000

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TN47 TN98TH89

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深圳市技术攻关重点项目(JSGG20220831101402005、KJZD20230923114820043)资助


Mix-signal chips test optimization based on fuzzy comprehensive evaluation method
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1.School of Automation Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China; 2.Shenzhen Institute for Advanced Study, University of Electronic Science and Technology of China, Shenzhen 518000, China

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    摘要:

    随着混合信号芯片的复杂性不断提高,芯片测试项数量也大幅增加。然而,快速的芯片生产周期和短暂的产品寿命严格限制了工程师可获得的测试时间。现有测试项优化方法依赖于芯片完整的测试结果,特别是来自缺陷芯片的测试结果。但是在“错误即退出”这种机制下,很难获取缺陷芯片完整的失效表征,使得现有方法与广泛采用的芯片测试机制不兼容。另一种过程能力指标,因为其假定结果呈正态分布,限制了其对非正态分布场景的适用性。针对这些局限性,提出了模糊综合评价法,该方法综合了测试项带来的信息增益、测试结果分布特点、与指标上下限的远近,可适用于更多种类的测试项评估。与以往的方法不同,所提方法仅利用无缺陷芯片数据库进行相关指标参数计算和识别信息量较少、冗余的测试项目,并兼容“错误即退出”机制。该方法在两个不同混合信号芯片的筛选测试和终测过程中进行验证。实验结果表明,增加额外信息增益成本的模糊综合评价法可有效处理非正态分布的测试项,并在保持极低缺陷逃逸率的同时,缩短芯片筛选测试时间66.23%以上,缩短芯片终测时间28.12%。所提方法成果为混合信号芯片测试优化提供了可扩展的高效解决方案,减少了对缺陷芯片特征描述的依赖,提高了大批量芯片制造、筛选过程中的测试效率。

    Abstract:

    With the increasing complexity of mixed-signal chips, the number of test items has also grown significantly. However, rapid production cycles and shortened product lifespans impose stringent constraints on the time available for engineers to refine the testing strategies. Existing methods primarily rely on fully characterized results, particularly from failed chips, making them incompatible with stop-on-first-failure mechanism where complete failure characterization is impractical. Another widely used index, the process capability index, assumes normally distributed results, limiting its applicability for non-normal characteristics. To address these limitations, this paper proposes a fuzzy comprehensive evaluation method. It integrates the extra information gain cost(EIGC), the distribution characteristics of test results, and the proximity to upper and lower limits of metrics, making it applicable to a wider range of test item evaluations. Unlike previous methods, our approach solely utilizes the database of passing chips to compute EIGC, enabling the identification and removal of less informative test items without requiring failed chip data, and therefore suitable for stop-on-first-failure mechanism. The methodology has been validated on the binning processes and final test of two different mixed-signal chips. Experimental results show that the fuzzy comprehensive evaluation method with EIGC information can effectively handle non-normally distributed characteristics, and achieves test-time reductions of 66.23% and 28.12%, respectively, in the chip binning process and final test, while maintaining an extremely low defect-escape rate.Our findings provide a scalable and efficient solution for mixed-signal chip test optimization, reducing reliance on failure characterization and improving test efficiency in high-volume manufacturing environments.

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邓可为,王厚军,肖寅东,杨万渝.基于模糊综合评价的混合信号芯片测试项优化[J].仪器仪表学报,2025,46(10):156-164

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  • 在线发布日期: 2026-01-13
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