基于双馈式风电机组定子电流信号现象学模型的齿轮箱故障监测方法
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东北电力大学自动化工程学院吉林132012

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TH165. 3

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吉林省科技发展计划重点研发(20220203077SF)项目资助


A phenomenological model-based gearbox fault monitoring method using stator current analysis for doubly-fed induction wind turbines
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School of Automation Engineering, Northeast Electric Power University, Jilin 132012, China

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    摘要:

    为解决双馈式风电机组齿轮箱故障诊断中,现有定子电流方法未覆盖双馈并网状态、变工况下频带混叠难以对比等问题,提出了一种基于双馈式风机定子电流信号的齿轮箱状态监测方法。首先,基于双馈式风机实物仿真平台发电机的定子电流信号构建现象学模型,确定定子电流信号构成成分和规律;随后,利用定子电流信号现象学模型将风机机械部分与电气特征联系起来,确定风机机械侧对于电气侧的影响,提出了电流能量比算法;对于变工况导致频带重叠以及无法对比的问题采用切分重组的方法加以避免;依靠电机齿槽谐波进行转速估计,实现了仅定子电流信号的电流能量比计算,其平均相对误差为0.277 2,均方误差为0.114 6。为验证方法可行性,通过双馈式风机实物仿真平台,分别采集齿轮箱正常状态及多种故障状态下不同工况的定子电流信号进行实验验证。结果表明:齿轮箱故障状态下的电流能量比显著高于正常状态,且同一部件故障严重程度与电流能量比呈正相关,具体表现为故障越严重,电流能量比越大;对比齿轮箱平行级与二级行星级的电流能量比结果进一步证实,该算法在风机参数改变时仍具备良好普适性,且可有效监测齿轮箱平行级与二级行星级故障。

    Abstract:

    To address issues in gearbox fault diagnosis of doubly-fed wind turbines, such as the lack of coverage of doubly-fed grid-connected conditions in existing stator current methods and the difficulty in comparing frequency band aliasing under variable operating conditions, this article proposes a gearbox condition monitoring method based on stator current signals from doubly-fed wind turbines. Firstly, a phenomenological model is formulated based on the stator current signal of the generator of the doubly-fed wind turbine physical simulation platform, and the composition and law of the stator current signal were determined. Then, the stator current signal phenomenological model is used to link the mechanical part of the fan with the electrical characteristics and determine the influence of the mechanical side of the fan on the electrical side. The current-energy ratio algorithm was proposed. For the problems of frequency band overlap and inability to compare caused by variable working conditions, the method of segmentation and reorganization is used to avoid it. Rotor speed estimation is achieved by leveraging motor cogging harmonics, enabling the calculation of the current energy ratio using only stator current signals, with a mean relative error of 0.277 2 and a mean squared error of 0.114 6. To validate the feasibility of the method, stator current signals under various operating conditions are collected from a physical doubly-fed wind turbine simulation platform for both normal and multiple fault states of the gearbox. The results show that the current energy ratio under gearbox fault conditions is significantly higher than that in the normal state, and the severity of faults in the same component is positively correlated with the current energy ratio—specifically, more severe faults correspond to higher current energy ratios. Comparative analysis of the current energy ratio between the parallel stage and the secondary planetary stage further shows that the algorithm maintains strong universality even when wind turbine parameters change. It can effectively monitor faults in both the parallel and secondary planetary stages of the gearbox.

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申艳杰,李鹏飞,武英杰,尹新瑞,王建国.基于双馈式风电机组定子电流信号现象学模型的齿轮箱故障监测方法[J].仪器仪表学报,2025,46(9):348-359

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  • 在线发布日期: 2025-12-22
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