基于物理信息嵌入的绳驱机械臂绳索故障诊断与隔离方法
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1.华北电力大学自动化系保定071003; 2.保定市电力系统智能机器人感知与控制重点实验室保定071003

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TH165.3TP241.2

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国家自然科学基金项目(62403198)、河北省高等学校科学技术研究项目(QN2024171)、中央高校基本科研业务费专项资金项目(2025MS149)资助


Cable fault diagnosis and isolation method for cable-driven manipulators based on physics-informed embedding
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1.Department of Automation, North China Electric Power University, Baoding 071003, China; 2.Baoding Key Laboratory of Intelligent Robot Perception and Control in Electric Power System, Baoding 071003, China

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    摘要:

    针对绳驱机械臂绳索磨损问题,提出了一种故障诊断与隔离框架,旨在提高绳驱机械臂运行的可靠性与安全性。在故障诊断环节,通过结合机械臂关节角度与绳索张力的映射关系构建绳索张力模型,用于准确预测绳索在不同工作状态下的张力变化。在此基础上设计了嵌入物理信息的故障诊断网络,该网络利用张力信号与关节角度信息的动态特性,通过多目标损失函数优化,以实现对故障绳索准确的故障诊断。在故障隔离环节,设计了一种基于同步补偿法的光纤关节角度传感器以稳定精确地采集关节运动信息,并提出三驱动绳索同步补偿策略。同步补偿策略依次对各个关节的3根驱动绳索执行多次等距同步收缩操作,减少动态误差对隔离精度的影响。利用该光纤传感器采集机械臂俯仰角与偏航角的动态响应数据,经格拉姆角差场算法生成二维特征图谱。在此基础上构建集成分类模型,实现机械臂绳索损伤准确隔离。在绳索故障诊断实验中,诊断准确率为98.48%,在绳索故障隔离实验中,对故障绳索的隔离准确率为94.89%。实验结果表明,该方法在绳索张力预测、故障诊断以及故障定位方面均表现出显著优势,为绳驱机械臂的安全运行提供了有力保障。

    Abstract:

    This study presents a fault diagnosis and isolation framework for cable wear in cable-driven manipulators, aiming to improve the system reliability and safety during operation. During the fault diagnosis phase, by integrating the mapping relationship between manipulator joint angles and cable tension, a cable tension model is created to accurately predict tension changes under various working conditions. Based on this, a physics-informed fault diagnosis network is developed. By leveraging the dynamic features of tension signals and joint angle data and optimizing with a multi-objective loss function, accurate fault diagnosis of faulty cables is achieved. In the fault isolation phase, this research designs a fiber Bragg grating sensor based on a synchronous compensation method to stably and precisely collect joint movement information and introduces a three-driven cable synchronous compensation strategy. This strategy sequentially performs multiple equidistant synchronous contraction operations on the three driving cables of each joint, thereby reducing the impact of dynamic errors on isolation accuracy. The optical fiber sensor is used to collect the dynamic responses of the manipulator′s pitch and yaw angles, and two-dimensional feature maps are generated using the Gram Angle Difference Field algorithm. An ensemble classification model is then constructed to achieve precise isolation of manipulator cable damage. Experimental results show that the proposed method achieves a fault diagnosis accuracy of 98.48% in the cable fault diagnosis experiments and a fault isolation accuracy of 94.89% in the cable fault isolation experiments. The approach demonstrates significant advantages in cable tension prediction, fault diagnosis, and localization, providing robust support for the safe operation of cable-driven manipulators.

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徐大伟,梁晨硕,胡东阳,王硕楠,牛杭.基于物理信息嵌入的绳驱机械臂绳索故障诊断与隔离方法[J].仪器仪表学报,2025,46(9):311-322

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  • 在线发布日期: 2025-12-22
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