基于机器视觉的管路空间参数测量方法
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1.西安工业大学机电工程学院西安710021; 2.精密与超精密加工及测量国家地方联合工程研究中心西安710021

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TH71

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新疆维吾尔自治区重大科技专项(2023A02010-2)项目资助


Pipe spatial parameter measurement method based on machine vision
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1.School of Mechatronic Engineering, Xi′an Technological University, Xi′an 710021, China; 2.National and Local Joint Engineering Research Center for Precision and Ultra-precision Machining and Measurement, Xi′an 710021, China

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    摘要:

    管路的加工回弹严重影响了管路空间形态的加工精度, 由管路空间形态误差产生的装配应力增加了管路发生故障的概率。为确保管路的无应力装配,需要对成型后的管路空间参数进行精确测量。受安装空间的限制,管路空间形态越来越复杂,测量难度也越来越大。针对复杂管路空间形态测量难度大、测量精度和测量效率低的问题,提出了一种基于单目视觉的管路空间参数测量方法。首先,通过拍摄的二维图像测得一个平面内管路的相关参数,基于测得的参数信息建立平面管路局部坐标系;然后,确定像素坐标系与平面管路局部坐标系的转换关系以及两个相邻平面管路局部坐标系之间的转换关系;最后,通过统一坐标系获得空间管路在全局坐标系下的参数数据并完成三维重建。设计并搭建了管路空间参数视觉测量实验装置,对两种不同类型的管路分别进行8次重复实验,长度重复测量精度为0.305 mm,弯曲角重复测量精度为0.033°,旋转角重复测量精度为0.263°,节点位置重复测量精度为0.325 mm。为了验证所提测量方法的准确性,与三坐标测量结果进行了对比,长度偏差在1 mm以内,角度偏差在0.5°以内。详细分析并讨论了所提测量方法各环节引入的误差。结果表明,该方法操作简单、测量精度高、能够满足管路的自动化检测要求,为实现管路数字化在线测量提供了新方案。

    Abstract:

    The springback during production causes spatial deformation in pipes, and the generated assembly stress increases the probability of pipe failure. Considering the safety of pipes, it is quite important to measure the geometric error between the design and the actual pipe before installation in order to prevent potential hazards caused by excessive assembly stresses. However, it is difficult to measure the spatially complex pipes caused by the installation space. In this paper, a monocular vision-based method is proposed for automatic, highly accurate and efficient measurement of spatially complex pipes. The mono-camera is designed to acquire the pipe 2D images, from which local coordinate systems are established based on the measured pipe parameters. Then importantly, transformation matrixes are established, including the transformation between the pixel coordinate system and the local coordinate system, as well as between adjacent local coordinate systems. Next, spatial parameters of pipes in the global coordinate system are obtained through coordinate unification, and 3D models of spatial pipes are reconstructed. Finally, the measurement system is developed and eight repeated experiments of two different types of pipes are performed to verify the precision of the proposed method. The results show that the repeatability deviations of length, bending angle, rotation angle and node coordinate are 0.305 mm, 0.033°, 0.263°, and 0.325 mm, respectively. Compared with the measurement results of the three-coordinate measuring machines, the deviations of length and angle are within 1 mm and 0.5°, respectively. A detailed analysis and discussion of measurement errors are conducted. This study provides a simple technique for automatic, highly accurate, online measurement of pipes.

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田慧慧,苏松波,何博博,王洪喜.基于机器视觉的管路空间参数测量方法[J].仪器仪表学报,2025,46(11):205-214

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  • 在线发布日期: 2026-02-09
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