基于改进磁网络法的管内壁缺陷漏磁精确分析
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沈阳工业大学信息科学与工程学院沈阳110870

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TH878TM154

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国家自然科学基金(62101356)项目资助


Accurate analysis of magnetic flux leakage from inner wall defects in pipelines using an enhanced magnetic network method
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School of Information Science and Engineering, Shenyang University of Technology, Shenyang 110870, China

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    摘要:

    针对管道永磁内检测装置在设计过程中长期依赖人工经验、缺乏系统性理论指导的现状,提出了一种高效可靠的建模方法,用于精确描述局部饱和磁场及其与管壁缺陷之间的耦合机制,并实现对其性能的定量分析。在传统磁路法的基础上,引入磁场分割理论,构建了一种适用于管道漏磁内检测的改进磁网络模型。该模型充分考虑了边缘效应及铁磁材料非线性磁化特性,通过将检测装置的关键参数与缺陷引起的漏磁场进行耦合建模,揭示了二者之间的内在关联,进而实现了对局部饱和磁场的动态演变过程与空间分布的定量计算。研究提出的改进磁网络法在保证较高计算效率的前提下,展现出良好的通用性与模型适应性。为验证其有效性,分别开展了有限元数值仿真与实验,并对模型计算结果进行了对比分析。结果表明,所建立的改进磁网络模型在磁场分布特征和关键信号响应方面与有限元仿真结果吻合良好,误差控制在5%以内;与实验测量结果相比,总体相对误差<30%,具备工程可接受的准确性。该模型能够有效捕捉由内壁缺陷所引起的磁场扰动趋势,并准确反映其对检测装置输出性能参数的影响,弥补了传统磁路设计理论分析不足的缺陷。所提出的方法兼具较高的计算精度与效率,适用于工程实际中对管道内检测装置的快速性能评估与迭代优化设计,为该类装备的参数设计、性能预测及工程应用提供了可靠的理论依据与模型支持。

    Abstract:

    This paper proposes an efficient and reliable modeling method to address the longstanding reliance on empirical expertise and the lack of systematic theoretical guidance in the design of pipeline permanent magnet in-line inspection tools. This method accurately characterizes the localized saturation magnetic field and the coupling mechanism with pipeline wall defects, enabling a quantitative analysis of the inspection performance. On the basis of the traditional magnetic circuit method, the theory of magnetic field segmentation is introduced, and an improved magnetic network model suitable for internal detection of pipeline leakage is constructed. The model fully considers the edge effect and the nonlinear magnetization characteristics of ferromagnetic materials, combining the key parameters of the detection device with the magnetic leakage field caused by defects. The internal relationship between the two is revealed, and then the quantitative calculation of the dynamic evolution process and spatial distribution of the local saturated magnetic field is realized. The improved magnetic network method proposed in this study shows good versatility and model adaptability while ensuring high computational efficiency. In order to verify its effectiveness, finite element numerical simulation and experiments were carried out respectively, and the calculation results of the model were compared and analyzed. The results show that the improved magnetic network model aligns well with the finite element simulation results in terms of magnetic field distribution characteristics and key signal response, with an error controlled within 5%. Compared to experimental measurement results, the overall relative error is less than 30%, demonstrating acceptable accuracy for engineering applications. The model effectively captures the magnetic field disturbances caused by inner wall defect, accurately reflecting their influence on the output performance parameters of the detection device, thereby compensating for the shortcomings of traditional magnetic circuit design theory. The proposed method exhibits both high computational accuracy and efficiency, making it suitable for the rapid performance evaluation and iterative optimization design of in-line inspection devices in engineering practice. Moreover, it provides a reliable theoretical basis and model support for the parameter design, performance prediction, and engineering applications of such equipment.

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李崇,杨理践,耿浩,苏禹铭.基于改进磁网络法的管内壁缺陷漏磁精确分析[J].仪器仪表学报,2025,46(9):334-347

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  • 在线发布日期: 2025-12-22
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