双啮测量中码特齿轮误差修正方法
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1.河南科技大学机电工程学院洛阳471003; 2.北京工业大学北京市精密测控技术与仪器工程 技术研究中心北京100124; 3.哈尔滨创博科技有限公司哈尔滨150028

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TH17

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国家自然科学基金(52227809)项目资助


Error correction method for master gear in double-flank measurement
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1.School of Mechatronics Engineering,Henan University of Science and Technology, Luoyang 471003, China; 2.Beijing Engineering Research Center of Precision Measurement Technology and Instruments, Beijing University of Technology, Beijing 100124, China; 3.Harbin Chuangbo Technology Co., Ltd., Harbin 150028,China

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    摘要:

    双面啮合测量可获取齿轮径向综合偏差,是齿轮生产现场最为常用的全检方法。但双啮测量结果通常会受到码特齿轮误差的影响,修正双啮测量结果中码特齿轮引入的误差是提高双面啮合测量应用价值的有效方法。基于现有双面啮合综合测量仪,提出了基于码特齿轮错齿和连续旋转测量的双啮测量中码特齿轮误差修正方法,获取了可应用于双啮测量结果的码特齿轮误差修正值,设计了码特齿轮和被测齿轮具有不同径向综合偏差的多组仿真试验,揭示了径向综合偏差对双啮测量结果的影响和码特齿轮误差修正方法的作用机制,提出了可反映双啮测量系统精度的一致性评价指标,验证了该码特齿轮误差修正方法的有效性。测量试验表明,利用该方法修正双啮测量结果后,从码特齿轮不同相位、被测齿轮同一相位开始测量得到的中心距曲线簇的一致性明显增强。相较于误差修正前,一致性评价指标表明双啮测量系统精度提高了77.82%;相较于现有的误差修正方法,中心距曲线簇的一致性评价指标提高了52.08%。提出的双面啮合测量码特齿轮误差修正方法有效减小了码特齿轮误差对双啮测量结果的影响,增强了双啮测量结果的可追溯性和双面啮合测量方法的应用价值,提高了双啮测量系统精度,使双啮测量结果能更准确地表征被测齿轮质量,在测量效率和误差修正效果上具有优越表现。

    Abstract:

    Double-flank measurement is the most widely used full inspection method in gear production workshops, which can obtain the radial composite deviation of gears. However, the double-flank measurements are usually affected by the error of the master gear. Correcting the error introduced by the master gear in double-flank measurements is an effective method to improve the application value of double-flank measurement. Based on the existing double-flank rolling tester, an error correction method for the master gear in double-flank measurement, based on changing the initial measurement teeth of the master gear and continuous rotation measurement was proposed. The corrected values of master gear error that can be applied to double-flank measurements are obtained. Multiple sets of simulation experiments with different radial composite deviations for the master gear and product gear are designed. The influence of radial composite deviation on double-flank measurements and the mechanism of the master gear error correction method are revealed. The consistency evaluation parameter that can reflect the accuracy of the double-flank measurement system is proposed to evauate the effectiveness of the error correction method. The measurement experiments show that, after using this method to correct double-flank measurements, the consistency of the center distance curve cluster measured from different phases of the master gear and the same phase of the product gear is significantly enhanced. Compared with before error correction, the consistency evaluation parameter shows that the accuracy of the double-flank measurement system has increased by 77.82%; compared with existing error compensation methods, the consistency evaluation parameter of the center distance curve cluster has been improved by 52.08%. The error correction method for master gear in double-flank measurement has effectively reduced the impact of the master gear error on the double-flank measurements. It has enhanced the traceability of double-flank measurements and the application value of double-flank measurement method, improved the accuracy of the double-flank measurement system, and enabled the double-flank measurements to more accurately characterize the quality of the product gear. Furthermore, this method exhibits superior performance in terms of measurement efficiency and the effectiveness of error correction.

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王笑一,朱董杰,刘明康,石照耀,包永久.双啮测量中码特齿轮误差修正方法[J].仪器仪表学报,2025,46(12):164-172

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  • 在线发布日期: 2026-03-02
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