基于温度反馈的高速开关阀变电压驱动控制方法研究
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中国矿业大学机电工程学院徐州221116

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TH137

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国家自然科学基金(52375069)、国家重点研发计划(2022YFB3403005)项目资助


Research on variable voltage drive control method for high-speed on/off valve considering temperature feedback
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School of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou 221116, China

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    摘要:

    良好的动态特性是高速开关阀流量精确控制的关键,然而现有的高速开关阀驱动控制策略忽略了变电压激励产生的温升对高速开关阀动态响应特性的影响。为了改善高速开关阀的动态响应特性并提高其工作可靠性,论文提出了一种基于温度反馈的高速开关阀变电压驱动控制方法。首先,基于Maxwell和Thermal建立了高速开关阀电磁热耦合仿真模型,分析了线圈匝数、驱动电压和环境温度对线圈温升的影响规律,结果表明增大驱动电压会引起线圈温升加剧;其次,进一步探究了温度变化对高速开关阀动态响应特性的影响规律,结果表明随着温度升高,开启滞后时间增加,关闭滞后时间减小,基于此提出了一种考虑温度反馈的变电压驱动控制策略,并在Simplorer中搭建仿真模型,验证了控制策略的有效性;最后,搭建了高速开关阀性能测试台,对比分析了单电压控制和变电压控制策略的控制效果,实验验证了所提出的变电压控制方法的有效性。测试结果表明:相比于传统的单电压控制,基于温度反馈的变电压控制策略下,高速开关阀的关闭滞后时间缩短了5.55 ms,线圈的稳态温度降低了24.5℃,有效改善了高速开关阀的动态响应特性,并提高了工作可靠性。

    Abstract:

    Good dynamic characteristics are the key to accurate flow control of high speed on/off valve. However, the existing drive control strategy of high speed on/off valve ignores the influence of temperature rise generated by variable voltage excitation on the dynamic response characteristics of high speed on/off valve. In order to improve the dynamic response and improve operational reliability, a variable voltage drive control method based on temperature feedback is proposed in this paper. Firstly, the electromagnetic thermal coupling simulation model of high-speed on/off valve is established based on Maxwell and thermal, and the influence of coil turns, driving voltage and ambient temperature on coil temperature rise are analyzed. The results show that an increase in drive voltage exacerbates coil temperature rise. Secondly, the influence of temperature change on the dynamic response characteristics of high speed on/off valve is further explored. The results show that with the increase of temperature, the opening delay time increases, while the closing delay time decreases. Based on this, a variable voltage drive control strategy considering temperature feedback is proposed, and a simulation model is built in Simplorer to verify the effectiveness of the control strategy. Finally, the performance test bench of high speed on/off valve is set up, and the control effect of single voltage control and variable voltage control strategy are compared through experimental analysis. The test results show that, compared to traditional single-voltage control, the proposed variable-voltage control strategy based on temperature feedback reduces the closing lag time of the high-speed on/off valve by 5.55 ms and lowers the steady-state coil temperature by 24.5℃. These improvements effectively improve the dynamic response characteristics and operational reliability of the high-speed on/off valve.

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田祖织,凡镕瑞,郭阳阳,徐纯洁,谢方伟.基于温度反馈的高速开关阀变电压驱动控制方法研究[J].仪器仪表学报,2025,46(3):261-273

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  • 在线发布日期: 2025-05-28
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