非接触式钢轨类大构件垂直度测量方法研究
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上海理工大学

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TP278

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宝山区科技创新专项基金(17-C-21) ;上海航天科技创新基金(SAST2017-062);国家自然科学基金(61701296和U1831133);上海市自然科学基金(17ZR1443500)。


Research on the measurement method of verticality of non-contact rail large members
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    摘要:

    目前国内钢轨垂直度检测主要采用塞尺等接触式工具进行检测,检测精度和检测效率不高,人为因素影响大。针对上述不足,本文研究一种非接触式钢轨扫描系统,由转台旋转侧面激光轮廓仪旋转至固定角度采集钢轨端面信息,运用二面角夹角原理,与底面轮廓仪数据完成钢轨端面与侧面、端面与底面的夹角的计算,分析旋转角度与垂直度之间的关系,减小随机误差产生的数据波动,实现垂直度测量。试验数据表明,系统测量的角度误差优于±0.2°,与标准测量的结果对比后角度误差在合理的范围内,证明所设计系统能够高效而又稳定地完成钢轨垂直度的检测工作。

    Abstract:

    At present, contact tools such as plug ruler are mainly used for rail verticality detection in China. The detection accuracy and efficiency are not high, and human factors have great influence. In view of the above shortcomings, a non-contact rail scanning system is studied in this paper. The information of rail end surface is collected by rotating the laser profiler on the rotating side of the turntable to a fixed angle. Based on the principle of the dihedral angle and the data of the bottom profiler, the angle between rail end face and side, end face and bottom surface is calculated, and the relationship between rotation angle and verticality is analyzed to reduce the random error. Data fluctuation achieved vertical measurement. The experimental data show that the angle error of the system is better than ±0.2°. Compared with the results of standard measurement, the angle error is within a reasonable range, which proves that the designed system can effectively and steadily complete the rail verticality detection.

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历史
  • 收稿日期:2019-02-22
  • 最后修改日期:2019-03-14
  • 录用日期:2019-03-15
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