基于相对特征的防热瓦涂层缺陷双阶段测量法
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1.河北大学质量技术监督学院 保定 071002; 2.河北大学计量仪器与系统国家地方联合工程研究中心 保定 071002; 3.北京强度环境研究所可靠性与环境工程技术重点实验室 北京 100076

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TN98

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联合创新基金(BQJJ202402)项目资助


Two-stage measurement method for thermal protection tile coating defects based on relative features
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1.School of Quality and Technical Supervision, Hebei University,Baoding 071002, China; 2.National & Local Joint Engineering Research Center of Metrology Instrument and System, Hebei University,Baoding 071002, China; 3.Science and Technology on Reliability and Environmental Engineering Laboratory, Beijing Institute of Structure and Environment Engineering,Beijing 100076, China

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    摘要:

    陶瓷纤维防热瓦作为可重复的使用航天飞行器热防护系统核心构件,其表面硼硅玻璃涂层的完整性直接决定飞行器气动特性与服役安全。但是在实际检测过程中,由于防热瓦涂层表面复杂工艺纹理与真实缺陷形貌高度相似,导致传统三维点云自动检测方法虚警率高、测量精度低且漏检问题突出。因此针对防热瓦涂层缺陷定位及测量难点,提出一种双阶段测量方案。首先开展二维缺陷定位,在深度图上利用宽松阈值初筛候选区,进而提出相对坡度特征,对候选区进行精筛,排除纹理干扰,实现缺陷精准定位;继而开展三维局部测量,仅将定位后的缺陷区域映射回三维点云,执行局部RANSAC(RANdom SAmple consensus)与DBSCAN(density-based spatial clustering of applications with noise)算法,实现缺陷三维尺寸的精准、高效测量。研究结果表明,与边缘检测法相比,所提方法将缺陷检出率从50%提升至83.3%,误检率从66.67%降至33.33%;与RANSAC、DBSCAN全局法相比,所提方法将缺陷检出率从50%提升至83.3%,误检率从50%降至33.33%,验证了所提框架在复杂纹理干扰下卓越的定位测量能力。

    Abstract:

    As a core component of reusable thermal protection systems for spacecraft, ceramic fiber heat shields rely on the integrity of their borosilicate glass coatings to determine aerodynamic performance and operational safety. However, traditional 3D point cloud detection methods face challenges in defect localization and measurement due to the high similarity between complex surface textures and actual defect morphologies during inspection. To address these issues, this study proposes a two-stage measurement protocol. This method first performs 2D defect localization. Initial candidate area screening using relaxed threshold values on depth maps, followed by relative slope feature extraction to refine detection and eliminate texture interference; it then conducts 3D local measurement. Mapping localized defect regions to 3D point clouds and applying RANSAC/DBSCAN algorithms for precise dimensional analysis. Experimental results demonstrate significant improvements: compared to edge detection methods, the proposed approach achieves 83.3% defect detection accuracy (from 50% baseline) with the false positive rate reduced to 33.33%. When compared to global RANSAC/DBSCAN methods, it improves detection rate from 50% to 83.3% while reducing false positives from 50% to 33.33%, with detection capability extending to minimum 30 μm depth defects. The framework′s superior localization performance under complex texture interference is conclusively validated.

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肖琬琳,王彦丙,刘武刚,侯传涛,周伟.基于相对特征的防热瓦涂层缺陷双阶段测量法[J].电子测量技术,2026,49(14):160-166

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  • 在线发布日期: 2026-10-15
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