南部沿海炼化装置腐蚀速率TL-BiLSTM-Attention智能预测
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1.华南理工大学机械与汽车工程学院 广州 510640; 2.广东省特种设备检测研究院揭阳检测院 揭阳 522031; 3.广东省特种设备检测研究院惠州检测院 惠州 516003

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TN06;TE986

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2024年揭阳市社会发展领域科技计划项目(SHFZ2024020)资助


Intelligent prediction of corrosion rate in southern coastal refinery units using TL-BiLSTM-Attention
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1.School of Mechanical and Automotive Engineering, South China University of Technology,Guangzhou 510640, China; 2.Jieyang Inspection Institute, Guangdong Special Equipment Inspection and Research Institute,Jieyang 522031, China; 3.Huizhou Inspection Institute, Guangdong Special Equipment Inspection and Research Institute,Huizhou 516003, China

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    摘要:

    中国南部沿海炼化装置服役环境复杂、多源环境因素耦合显著,金属设备在长期服役中易产生加速腐蚀,亟需构建高精度预测模型以辅助设备健康管理。针对炼化装置腐蚀数据样本有限(目标域样本量N=12)问题,本文提出一种结合迁移学习的TL-BiLSTM-Attention大气腐蚀速率预测方法。首先基于MICAT公共腐蚀数据集构建源域数据集,随后通过正交实验优化 BiLSTM-Attention 网络超参数,提高预训练模型性能,最后将最优预训练模型迁移至炼化装置本地腐蚀数据,通过不同冻结层策略实现微调。实验表明,BiLSTM-Attention 模型在源域预测中相比LSTM、BiLSTM具有更高拟合能力与更低误差;TL-BiLSTM-Attention能够有效提升炼化装置中Q235、304、316L、5A06 等材料的大气腐蚀速率预测精度,不同金属需采用差异化冻结策略以获得最佳结果。研究验证 TL-BiLSTM-Attention 方法在少样本条件下预测有效性、工程适用性,可为炼化装置腐蚀评估提供数据驱动的预测工具。

    Abstract:

    Refining units in southern coastal China operate in complex service environments where multiple environmental factors are strongly coupled, making metallic equipment prone to accelerated corrosion during long-term operation. High-accuracy prediction models are therefore needed to support equipment health management. To address the limited availability of corrosion data in refining units (target-domain sample size N=12), this study proposes an atmospheric corrosion-rate prediction method termed TL-BiLSTM-Attention, which integrates transfer learning with a BiLSTM-Attention network. First, a source-domain dataset is constructed from the public MICAT corrosion dataset. Then, orthogonal experiments are conducted to optimize the hyperparameters of the BiLSTM-Attention network to improve the performance of the pre-trained model. Finally, the optimal pre-trained model is transferred to the local corrosion dataset of the refining units, and fine-tuning is performed under different layer-freezing strategies. Results show that, in the source domain, the BiLSTM-Attention model achieves stronger fitting capability and lower errors than LSTM and BiLSTM. In the target domain, TL-BiLSTM-Attention improves the prediction accuracy of atmospheric corrosion rates for materials such as Q235, 304, 316L, 5A06 and different metals require differentiated freezing strategies to obtain the best performance. This study verifies the predictive effectiveness and engineering applicability of TL-BiLSTM-Attention under few-shot conditions and provides a data-driven tool for corrosion assessment in refining units.

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黄琛淏,刘桂雄,林壮敦,袁武飞,吴海泓.南部沿海炼化装置腐蚀速率TL-BiLSTM-Attention智能预测[J].电子测量技术,2026,49(9):77-85

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  • 在线发布日期: 2026-06-08
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