基于模型预测控制的热压焊精密温度控制方法研究
DOI:
CSTR:
作者:
作者单位:

华南理工大学机械与汽车工程学院 广州 510640

作者简介:

通讯作者:

中图分类号:

TG49;TN06

基金项目:

广州市重点研发计划(2023B03J1329)项目资助


Research on the precision temperature control method of hot-bar soldering based on model predictive control
Author:
Affiliation:

School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    热压焊(脉冲回流焊)广泛应用于微型电子元件的自动化焊接,其焊接过程对温升速度与温控精度有较高要求。传统控制方法基于时域假设或等效分析建立热压焊过程模型,模型偏差容易造成温度超调且会降低系统稳定性。本研究基于非线性最小二乘估计完成参数辨识并以此构建热压焊过程的扩展状态空间温控模型;设计模型预测控制(model predictive control,MPC)器并完成热压焊温控系统的闭环仿真建模。仿真结果表明,与传统比例-积分-微分(proportional-integral-derivative,PID)和Smith-PID相比,MPC在模型失配条件下具有更强的鲁棒性,且在外部扰动作用下表现出更优的扰动抑制能力。微型线缆焊接试验表明,MPC控制器具有较好的温控性能,温升速率可达240℃/s,同时能够显著抑制温度超调,焊接过程温度控制精度达到±2℃。在更换不同结构尺寸焊头后,控制器的温控性能未受到明显影响,实现了精密温控的热压焊过程。

    Abstract:

    Hot-bar soldering (pulse reflow soldering) is widely used in the automated welding of micro-scale electronic components, where high requirements are imposed on both the temperature ramp rate and temperature control accuracy. Conventional control methods establish process models based on time-domain assumptions or equivalent analyses; however, model mismatch may result in temperature overshoot and degraded system stability. In this study, parameter identification is carried out based on nonlinear least-squares estimation, and an extended state-space model for temperature control of the hot-bar soldering process is established. An model predictive control (MPC) controller is designed, and the closed-loop simulation of the hot-bar soldering temperature control system is performed. Simulation results indicate that, compared with the conventional proportional-integral-derivative(PID) and Smith-PID controllers, the MPC controller exhibits stronger robustness under model mismatch and achieves superior disturbance rejection performance under external perturbations. Micro-cable welding experiments demonstrate that the MPC controller exhibits good temperature regulation performance, achieving a temperature rise rate of up to 240℃/s while significantly suppressing temperature overshoot. The temperature control accuracy during the welding process reaches ±2℃. After replacing welding heads with different structural sizes, the temperature control performance remains essentially unaffected, achieving precise temperature control of the hot-bar soldering process.

    参考文献
    相似文献
    引证文献
引用本文

黄有立,曾敏.基于模型预测控制的热压焊精密温度控制方法研究[J].电子测量技术,2026,49(14):100-108

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-10-15
  • 出版日期:
文章二维码

重要通知公告

①《电子测量技术》期刊收款账户变更公告