中间包内嵌分布式钢水连续测温系统的研发
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中国科学院沈阳自动化研究所 沈阳 110169

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TN219

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辽宁辽河实验室自主科研项目(LLL24ZZ-05-01)资助


Research and development of a distributed continuous temperature measurement system embedded in the tundish for molten steel
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Shenyang Institute of Automation Chinese Academy of Sciences,Shenyang 110169, China

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    摘要:

    以中间包钢水非等温流动为研究背景,面向在生产条件下监测中间包钢水多点温度的实际需求,针对连铸车间现有测温系统无法散布且精准地监测到多点温度的问题,研发了中间包内嵌分布式钢水连续测温系统。首先创新性地提出了采用穿壁式黑体空腔的测量方式,对光电池产生的微弱信号进行低功耗采集和抗高温漏电干扰处理,通过热传导分析计算定制设计隔热箱来抵御永久层的热冲击,最终对系统的连续测温性能进行了对比测试。结果表明,感温探头黑体空腔结构能够灵敏感知温度变化,测温节点能够精确采集pA级电流信号,测温节点的静态功耗在60 μA左右,隔热箱能够持续12 h保证内腔温度不高于50℃,通过与高温炉以及热偶测温系统数据对比分析可知,整体系统的连续测温性能是稳定准确的。综上所述,系统能够在生产条件下实现对中间包钢水多点温度的监测,为研究中间包钢水非等温流动提供了实际系统级支撑。

    Abstract:

    Based on the research on non-isothermal flow of molten steel in the tundish, and in response to the practical demand for monitoring multi-point temperature of molten steel in the tundish under production conditions, a distributed continuous temperature measurement system embedded in the tundish for molten steel was developed to address the problem that the existing temperature measurement system in the continuous casting workshop cannot accurately and dispersedly monitor multi-point temperature. Firstly, an innovative measurement method using a through-wall blackbody cavity was proposed. The weak signal generated by the photovoltaic cell is collected with low power consumption and resistant to high-temperature leakage interference. A customized insulation box is designed through thermal conduction analysis to resist the thermal shock of the permanent layer. Finally, a comparative test was conducted on the continuous temperature measurement performance of the system. The results indicate that the blackbody cavity structure of the temperature sensing probe can sensitively detect temperature changes and the temperature measurement node can accurately collect pA level current signals. The static power consumption of the temperature measurement node is around 60 μA, and the thermal insulation box can last for 12 h to ensure that the internal temperature does not exceed 50℃. By comparing and analyzing data with high-temperature furnaces and thermocouple temperature measurement systems, it can be concluded that the overall system′s continuous temperature measurement performance is stable and accurate. In summary, the system can monitor the multi-point temperature of molten steel in the tundish, providing practical system level support for studying the non isothermal flow of molten steel in the tundish.

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刘博,石刚,赵伟,王玉,李永庆.中间包内嵌分布式钢水连续测温系统的研发[J].电子测量技术,2026,49(7):123-131

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