<100>晶向正面开口快速湿法腐蚀释放悬浮结构的研究
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榆林市计量技术研究院 榆林 719054

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TN432

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Research on fast wet etching release of front-side opened suspended structures based on <100>-oriented silicon
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Yulin Institute of Measurement Technology,Yulin 719054, China

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    摘要:

    为满足医疗用非制冷热红外探测器悬浮结构的高效制备需求,本文提出一种基于<100>晶向硅片的正面开口快速湿法腐蚀工艺。设计了折线型、长条形以及复合型3种<100>晶向狭缝状开口结构,并结合SiO2/Si3N4应力补偿复合膜,在摩尔浓度为30%的KOH溶液中,80℃水浴温度下,采用各向异性腐蚀技术进行120 min的腐蚀后,实现了悬浮结构的高精度释放。实验结果表明,复合型开口通过在悬臂梁区域增设辅助开口,显著提高了腐蚀液的渗透效率。与背面牺牲层腐蚀方法相比,腐蚀时间缩短了60%。效果远优于正面牺牲层腐蚀,释放面积达到98%以上,成品率提升至95%。在此基础上,采用与CMOS工艺完全兼容的单面加工流程,成功制备出P/N多晶硅热电堆与非晶硅微测辐射热计单元。在耳温/额温检测中,实现了±0.1℃的测温精度以及小于500 ms的响应时间,满足了医疗级设备对高精度和快速响应的要求。本研究提出的“晶向设计-应力调控-腐蚀优化”一体化工艺流程,为高性能悬浮结构的批量制备提供了可靠方案,在可穿戴健康监测设备领域具有重要应用价值。

    Abstract:

    To meet the demand for the efficient preparation of the suspended structure of medical uncooled thermal infrared detectors, this paper proposes a front-opening rapid wet etching process based on <100>-oriented silicon wafers. Three types of <100>-oriented slit-shaped opening structures, namely the zigzag type, the strip type, and the composite type, are designed. Combined with the SiO2/Si3N4 stress-compensated composite film, after 120 minutes of anisotropic etching in a KOH solution with a molar concentration of 30% at a water bath temperature of 80 ℃, the high-precision release of the suspended structure is achieved. The experimental results show that the composite opening significantly improves the penetration efficiency of the etching solution by adding auxiliary openings in the cantilever beam area. Compared with the back-side sacrificial layer etching method, the etching time is shortened by 60%. The effect is far better than that of the front-side sacrificial layer etching, with the release area reaching over 98% and the yield rate increased to 95%. On this basis, by adopting a single-side processing flow that is fully compatible with the CMOS process, P/N polysilicon thermopiles and amorphous silicon microbolometer units are successfully fabricated. In the detection of ear temperature/forehead temperature, a temperature measurement accuracy of ±0.1 ℃ and a response time of less than 500 milliseconds are achieved, meeting the requirements of medical-grade equipment for high precision and rapid response. The integrated process flow of “crystal orientation design-stress regulation-etching optimization” proposed in this study provides a reliable solution for the batch preparation of high-performance suspended structures and has important application value in the field of wearable health monitoring devices.

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李波.<100>晶向正面开口快速湿法腐蚀释放悬浮结构的研究[J].电子测量技术,2025,48(15):20-26

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