基于改进的临界多边形算法的鞋片排样方法
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1.福建理工大学电子电气与物理学院 福州 350118;2.福建省工业集成自动化技术开发基地 福州 350118; 3.福建奥翔安防科技有限公司 南平 353099

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TP2;TN05

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福建省科技计划项目(创新基金项目)(2024C0045)资助


Vamp component nesting method based on improved no-fit polygon algorithm
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1.School of Electronic, Electrical Engineering and Physics, Fujian University of Technology,Fuzhou 350118, China; 2.Fujian Provincial Technology Development Base for Industrial Integration Automation,Fuzhou 350118, China; 3.Fujian AoXiang Security Technology Co., Ltd.,Nanping 353099, China

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    摘要:

    针对安全鞋生产中二维排样所面临的鞋片形状复杂、排样效率低、材料利用率不足等挑战,本文提出了一种基于改进临界多边形的智能排样算法。首先,引入基于切线向量的圆弧接触判定策略,有效解决带有弧边鞋片的重叠检测问题。然后,提出不完整临界多边形算法来生成可排区域,减少排样耗时。最后,构建基于形状特征的排样策略,以提高材料利用率。实验结果表明,本文提出的排样算法的最大材料利用率为91.27%,平均材料利用率为79.10%,较人工排样提升8.36%。单个鞋片的排样用时在1.21~1.63 s之间,较人工排样缩短了68.2%。该算法有效解决了形状复杂且不规则的安全鞋鞋片的在线排样问题。

    Abstract:

    To address the challenges of complex vamp component shapes, low nesting efficiency, and insufficient material utilization in the two-dimensional nesting for safety shoe production, this paper proposes an intelligent nesting algorithm based on an improved No-fit polygon algorithm. First, a tangential vector-based arc contact detection strategy is introduced to effectively solve the overlap detection problem of vamp components with arcs. Then, an incomplete no-fit polygon algorithm is employed to generate the feasible nesting area, reducing nesting time. Finally, a vamp component shape feature-based nesting strategy is developed to enhance material utilization. Experimental results show that the proposed nesting algorithm achieves a maximum material utilization rate of 91.27% and an average material utilization rate of 79.10%, representing an 8.36% improvement over manual nesting. The nesting time for a vamp component ranges from 1.21 to 1.63 s, reducing time by 68.2% compared to manual nesting. The proposed algorithm effectively solves the online nesting problem for complex and irregularly shaped vamp components.

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陈炜杰,陈炜,马莹,卢木旺,林鸿杰.基于改进的临界多边形算法的鞋片排样方法[J].电子测量技术,2025,48(14):106-117

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  • 在线发布日期: 2025-09-04
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