电机轴承故障监测系统设计
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兰州交通大学机电技术研究所 兰州 730070

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TP277;TP206+.3

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Design of motor bearing fault monitoring system
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Institute of Mechanical and Electrical Technology, Lanzhou Jiaotong University,Lanzhou 730070, China

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    摘要:

    针对电机轴承监测系统中高频信号接收存储功能容易丢失数据的问题以及如何实现轴承故障精确诊断的问题,利用LabVIEW、Access和MATLAB混合编程,设计开发了一种电机轴承故障监测系统。本系统通过LabVIEW的生产者和消费者结构,以TCP/IP的通信方式实现振动信号的高速接收和实时保存;通过LabVIEW的UDL实现Access数据库的增、删、改、查操作;针对轴承状态模式识别问题,提出了一种基于变分模态分解结合排列熵与自组织特征映射神经网络的轴承故障诊断方法。经过实验验证,电机轴承故障监测系统的高频信号的接收速度达到了12.577 KSps,可以实现数据的实时存取,在信号分析功能中所提出的基于VMD-PE-SOM神经网络的轴承故障诊断方法的平均识别准备率达到了99.06%,本系统将振动信号采集功能与故障诊断功能整合在了一起,具有接收速度快、不丢包、交互性好、故障识别率高等优点。

    Abstract:

    Aiming at the problem that high frequency signal receiving and storing function in motor bearing monitoring system is easy to lose data and how to realize accurate diagnosis of bearing faults, a motor bearing fault monitoring system is designed and developed by using LabVIEW, Access and MATLAB hybrid programming. Through the producer and consumer structure of LabVIEW, the system realizes the high-speed receiving and real-time saving of vibration signals by TCP/IP communication. Through LabVIEW UDL to achieve Access database add, delete, change, check operation; Aiming at the problem of bearing state pattern recognition, a bearing fault diagnosis method based on Variational Mode Decomposition combined with permutation entropy and Self-Organizing feature Map neural network was proposed. After experimental verification, the receiving speed of high frequency signal of motor bearing fault monitoring system reaches 12.577 KSps, which can realize real-time data access. The average recognition preparation rate of bearing fault diagnosis method based on VMD-PE-SOM neural network proposed in signal analysis function reaches 99.06%. The system integrates the function of vibration signal acquisition and fault diagnosis together, which has the advantages of fast receiving speed, no packet loss, good interaction and high fault recognition rate.

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郭佑民,宋明瑞,郭啸.电机轴承故障监测系统设计[J].电子测量技术,2023,46(11):179-184

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  • 在线发布日期: 2024-02-05
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