基于点云处理的小型工业零件高度精密测量
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中北大学仪器与电子学院,山西 太原 030051

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TP391

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国家自然科学基金面上项目62075199


Highly precise measurement of small industrial parts based on point cloud processing
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North University of China, School of Instrument and Electronics, Taiyuan Shanxi, 030051, China

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    摘要:

    针对很多小型工业零件存在微米级测量的需求,提出了一种点云多次滤波与平面拟合相结合的测量方法。以上下平面平行的规则直三棱柱体工件作为测量对象,使用3D线激光传感器获取工件的点云模型并传输到计算机中进行处理,将点云数据首先通过统计滤波剔除噪声和离群值;其次利用体素滤波降采样精简点云数量;然后采用直通滤波分离出工件点云的上下表面;再分别对上下表面的点云通过随机抽样一致性(RANSAC)算法拟合出平面方程;最后计算上下平面之间的间距即为被测工件的高度信息。将该方法测得的高度与激光三角法原理测得的高度数据进行对比,结果表明,该方法测量精度提高了72.33%;同时对于不同的点云密度,利用所提出的方法进行测量,测得当降采样中体素立方体的边长为15cm时(点云数量精简了98.3%时)测量的误差最小,最小能达到5.1。该方法大大提高了工件的测量精度,可以广泛应用于工业测量中。

    Abstract:

    In order to meet the requirement of micron scale measurement for many small industrial parts, a measuring method combining point cloud multiple filtering and plane fitting was proposed.A 3D line laser sensor was used to obtain the point cloud model of the regular triangular prism, which was parallel to the upper and lower planes, and the point cloud model was transferred to the computer for processing. Firstly, the noise and outliers were removed by statistical filtering.Secondly, the number of point clouds is reduced by voxel filtering and down-sampling.Then the upper and lower surfaces of the workpiece point cloud are separated by straight-through filtering.Then, the point clouds on the upper and lower surfaces are fitted with the plane equation by RANSAC algorithm.Finally, the distance between the upper and lower planes is calculated as the height information of the measured workpiece.The height measured by this method is compared with that measured by laser triangulation. The results show that the accuracy of this method is improved by 72.33%.At the same time, for different point cloud densities, the proposed method is used to measure, and the measurement error is minimum when the side length of the voxel cube in the sample is 15cm (when the number of point clouds is reduced by 98.3%), and the minimum can reach 5.1𝜇m.This method greatly improves the measuring accuracy of workpiece and can be widely used in industrial measurement.

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张潇丹,单彦虎,储成群.基于点云处理的小型工业零件高度精密测量[J].电子测量技术,2022,45(11):134-139

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  • 在线发布日期: 2024-04-25
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