基于光纤传感的井架和底座承载力监测系统
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中国石油集团工程技术研究院有限公司 北京 102206

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TN98

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中国石油天然气集团有限公司科学研究与技术开发项目(2021DJ4304)资助


Monitoring system of derrick and substructure bearing capacity based on optical fiber sensing
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CNPC Engineering Technology R&D Co.Ltd, Beijing 102206, China

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    摘要:

    井架和底座作为石油钻机系统中的重要设备,其承载能力直接影响着油田钻井生产的安全和效益。由于恶劣环境影响, 钻机井架和底座会出现腐蚀、磨损以及载荷增加等问题,因此有必要将井架、底座承载能力与安全评估技术联系起来,以保证钻机生产作业的安全性。因此,本文重点对钻机井架及底座的承载能力开展安全评估技术研究。首先采用有限元仿真找出井架和底座的起升工况下的最大应力监测位置,进而利用光纤光栅监测技术,对钻机关键结构件井架和底座的起升、下放和作业工况的关键受力截面进行应变监测,防止超设计能力作业和意外情况出现。试验结果证明,钻机井架和底座的应变测量值与外力载荷呈线性关系,拟合程度分别是99.48%和99.85%,本系统可以对井架和底座的应变进行监测,实现了钻井装备的承载力监测事前预警、事后支持,更安全地保障油气资源勘探开发。

    Abstract:

    As an important equipment in the system of oil drilling rig, the bearing capacity of derrick and base directly affects the safety and benefit of oilfield drilling production. Due to corrosion, wear and load increase in rig derricks and bases due to adverse environmental conditions, it is necessary to link the derricks and bases load capacity with safety assessment techniques to ensure the safety of rig production operations. Therefore, this article focus on the base of the rig derrick and safety assessment of carrying capacity and technological research. Firstly, the finite element simulation is used to find out the maximum stress monitoring position under the lifting condition of the derrick and substructure, and then the fiber Bragg grating monitoring technology is used to monitor the strain of the lifting and lowering of the derrick and substructure, the key structural parts of the drilling rig, and the key stress sections under the working condition, so as to prevent the operation beyond the design capacity and accidents. The test results show that the measured strain values of the derrick and substructure of the drilling rig have a linear relationship with the external force load, and the fitting degrees are 99.48% and 99.85% respectively. The system can monitor the strain of the derrick and substructure, realize the pre-warning and post support of the bearing capacity monitoring of drilling equipment, and more safely ensure the exploration and development of oil and gas resources.

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贾 登,骆学理,张 易,左卫东,吴昌亮,金 艺,杨晓光.基于光纤传感的井架和底座承载力监测系统[J].电子测量技术,2022,45(10):140-147

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  • 在线发布日期: 2024-05-07
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